Repair and maintenance services of machinery | Tenderlake

Repair and maintenance services of machinery

Contract Value:
-
Notice Type:
Contract Notice
Published Date:
12 September 2023
Closing Date:
09 October 2023
Location(s):
PL633 Trójmiejski (PL Poland/POLSKA)
Description:
Overhaul of the Rolls-Royce gas engine after working 45,000 mth.

1) The subject of the contract is the execution of a planned overhaul of the Rolls-Royce (RR) gas engine installed in the cogeneration facility at Weteranów 13, 84-200 Wejherowo

2) A power generator with auxiliary devices and installations is installed in the building. The generator consists of a gas engine connected by a clutch to a generator set on a common steel frame. The engine of the aggregate is a stationary four-stroke engine working in the Otto cycle with lean fuel combustion. It is a B35:40v16AG type engine, having 16 cylinders in a forklift system, water-cooled with supercharging of two turbochargers driven by exhaust gases.

3) Engine characteristics:

- Producer: Rolls – Royce Bergen Engines A/S

- Engine type: B35:40 V16AG

- Fuel type: gas

- Year of manufacture: 2011

- Engine No.: 17160

- Number of engines: 1

- Turbocharger type: TPL 65VA10

- Number of turbochargers: 2

1) The subject of the contract is the execution of a planned overhaul of the Rolls-Royce (RR) gas engine installed in the cogeneration facility at 13 Weteranów Street,

84-200 Wejherowo.

2) A power generator with auxiliary devices and installations is installed in the building. The generator consists of a gas engine connected by a clutch to a generator set on a common steel frame. The engine of the aggregate is a stationary four-stroke engine working in the Otto cycle with lean fuel combustion. It is a B35:40v16AG type engine, having 16 cylinders in a forklift system, water-cooled with supercharging of two turbochargers driven by exhaust gases.

3) Engine characteristics:

- Producer: Rolls – Royce Bergen Engines A/S

- Engine type: B35:40 V16AG

- Fuel type: gas

- Year of manufacture: 2011

- Engine No.: 17160

- Number of engines: 1

- Turbocharger type: TPL 65VA10

- Number of turbochargers: 2

4) The scope of the contract includes in particular:

(a) Scheduled Engine Overhaul (RR) in accordance with the Manufacturer's Maintenance Schedule (RMS) after 45 000 mth has been completed, including:

- execution of crankshaft springing,

- repair of cylindrical heads along with repair of gas valves,

- replacement of high voltage cables, spark plugs,

- replacement of crank bearings,

- verification of connecting rods and pistons,

- measurement of crank journals,

- Dismantling cylindrical sleeves – measurements and honing,

- inspection of frame bearings – 2 pcs.,

- inspection of timing bearings – 2 pcs.,

- repair of the HT/LT water pump.

- repair of the swing regulator drive,

- cleaning centrifugal oil filter,

- cleaning of the main oil filters,

- replacement of fuel bar bearings,

- cleaning the crankcase and engine block,

- replacement of the crank ventilation filter,

- inspection and cleaning of the oil mist detector,

- replacement of seals in explosion-proof engine crankcase flaps,

- replacement of side flap o-rings and camshaft covers.

b) purchase, delivery and assembly of an additional set of spare parts for the engine, i.e.:

- Cylinder head - 3 pcs.

- Connecting rod bearings:

Pair of main bearings - 10 pcs.

Thrust washer - 2 pcs.

Connecting rod bush - 16 pcs.

-Driveline:

Piston - 6 pcs.

- Camshaft:

Half bearing pan - 40 pcs.

c) overhaul of two turbochargers mounted on the engine, i.e.:

- disassembly and assembly of turbochargers,

- overhaul of turbochargers - purchase, delivery and assembly of spare parts in accordance with the manufacturer's recommendations and requirements,

- replacement of the VTG module (replacement every 15,000 hours, it is allowed to use a regenerated module),

- performing test tests in the workshop and during engine operation,

- adjustment of devices after engine start-up.

d) preparation and submission to the Ordering Party of acceptance documents referred to in §9 section 13 of the Model Agreement.

5) A detailed description of the subject of the contract, the conditions for its implementation and the obligations of the Contractor are included in:

a) Specification of the Terms of Contract (SWZ)

b) Model Agreement constituting Annex 10 to the SWZ,

c) Price form constituting Annex 1a to the SWZ.

Download full details as .pdf
The Buyer:
Okręgowe Przedsiębiorstwo Energetyki Cieplnej Sp. z o.o.
CPV Code(s):
50530000 - Repair and maintenance services of machinery