Procurement of training equipment for the painter and varnisher trade in the course of the digitization funding project.

Print

Druckmodi 50 m²/h - Billboard (2-Pass)

23 m²/h - Outdoor, high speed (4-pass)

17 m²/h - Outdoor area (6-pass)

13 m²/h - Indoor quality (8-pass)

10 m²/h - high quality for indoor use (10-pass)

6 m²/h - backlit, textiles, canvas (16-pass)

5 m²/h - High Saturation Textiles (20-Pass)

Print resolution Up to 1200 x 1200 dpi

Ink Type: Water-based latex inks

Ink Cartridges 7 (Black, Cyan, Light Cyan, Light Magenta, Magenta, Yellow, HP Latex Optimizer)

Patronengröße 775 ml

Printheads 6 (2 cyan/black, 2 magenta/yellow, 1 cyan/light magenta, 1 HP Latex Optimizer)

Long term

Reproducibility of the

Print quality

Average ≤1 dE2000, 95% of colors ≤2 dE2000

Media

Lead roller feeder, rewinder, automatic cutting device (for vinyl, paper-based media, backlit polyester film)

Media types Banners, self-adhesive vinyl, foils, paper, wall coverings, canvas, synthetics, (fabrics, fabrics, textiles)

and any other porous materials that require a paper backing)

Roll size rolls from 254 to 1625 mm (full support: rolls from 580 to 1625 mm)

Roll weight up to 42 kg

Rollendurchmesser 250 mm

Thickness Up to 0.5 mm

Applications Banner; Displays; trade show and event graphics; outdoor signage; interior posters; room decoration;

lightboxes - foil; lightboxes - paper; Advertising at the point of sale; Poster; vehicle graphics; Individual

Clothing; floor graphics; labels and stickers; wall stickers; Window graphics

Connectivity

Printer interfaces: Gigabit Ethernet (1000Base-T); Cutting device: USB and Ethernet (LAN)

Dimensions (W x D x H)

Printer Printer: approx. 2,561 x 840 x 1,380 mm; Cutter: approx. 1,960 x 704 x 1,112 mm

Weight

Printer: max. 210 kg; Cutter: max. 48 kg

Scope of delivery printer: print heads, maintenance cartridge, printer stand, spindle, rewinder, kit for printers.

variable control of the feed voltage, user maintenance kit, edge holder, quick start guide, installation poster, power cord;

Cutter: Cutter stand, fall arrester, Quick start guide, installation poster, power cord, standard bracket (1 pc.), standard blades (2 pcs.),

Cutting knives (1 pc.), 3-inch media flanges (set of 2)

Ambient conditions

Operating temperature printer: 15 to 30 ºC; cutting device: 15 to 35 ºC

Printer operating humidity: 20 to 80% RH (non-condensing); Cutting device: 35 to 75 % RH (non-condensing)

Noise level

Printer sound pressure level: max. 55 dB(A) (operating), max. 39 dB(A) (standby), max. 15 dB(A) (sleep mode); Cutting device: max. 56 dB

(A) (Operation)

Sound power printer: max. 7.4 B(A) (operating), max. 5.7 B(A) (standby), max. 3.5 b(A) (sleep mode); Cutter: max. 7.3 B(A)

(Operation)

Power supply

Printer power consumption: max. 2.6 kW (printing), max. 72 W (standby), max. 2.5 W (sleep mode); Cutter: max. 34 W (working mode)

Printer requirements: Input voltage (automatic detection): 200 to 240 V (±10%), two wires and protective conductor; 50/60

Hz (±3 Hz); 2 power cords; 3 A max. for printer cables and 16 A max. for curing cables; Cutter: 100 to 240 V

AC; 50/60 Hz; 2 A

Certification

Safety complies with IEC 60950-1+A1+A2; complies with IEC 62368-1; U.S. and Canada (CSA-listed); EU (equivalent to

Low Voltage Directive, EN 60950-1 and EN 62368-1); Russia, Belarus and Kazakhstan (EAC); China

(CCC)

Electromagnetic Printer: Meets the requirements for Class A devices, including: USA (FCC regulations), Canada (ICES),

EU (EMC Directive), Australia and New Zealand (RCM), Japan (VCCI), Korea (KCC), Russia, Belarus and

Kazakhstan (EAC), China (CCC); Cutting device: Meets the requirements for Class A equipment,

including: USA (FCC regulations), Canada (ICES), EU (EMC Directive), Australia and New Zealand (RCM),

Japan (VCCI), Korea (KCC)

Environmental Printer: ENERGY STAR; WEEE; RoHS (EU, China, Korea, India, Ukraine, Turkey); REACH; EPEAT Bronze; OSHA;

Complies with CE marking; Cutting device: WEEE, RoHS (EU); Complies with CE marking; REACH

1 year manufacturer's warranty

Cut

Drag knife with emulation modes TurboCut and Tangential

Cutting width approx. 158 cm

Cut-

Velocity

Up to 113 cm/sec diagonal

Acceleration Up to 3 G diagonal

Accuracy 0.2% of movement or 0.25 mm, whichever is greater

Wiederholpräzision ± 0,1 mm

Cutting force: 1 to 600 grams, contact pressure in 5-gram increments

Cutting thickness 0.05 to 0.25 mm; 0.6 mm with optional special blade

Complete system consisting of:

• Lackmischgerät

• Valve clamping station with set-up table (suitable for the available space, see structural situation below)

• Paint mixer/rotary mixer (manual)

General requirements:

• Certified according to ATEX directive for use in explosion protection zone 2

• Must be Windows 10 capable and can be connected to the existing PC

• Must be able to work with Mozilla Firefox browser

• Must be able to mix existing paints (water-based) Permahyd Hi-TEC 480 basecoat (existing paint system)

• Fully automatic color mixing system

• Manual mixing as a back-up function must be possible

Technical specifications:

• Network capability via LAN

• With sensor for cup recognition

• Cleaning function after each dosing task

• Automatic homogenization

• Must display information on hue measurement as well as mixed formula & quantity

• Paint storage in the mixer without contact with air/light (e.g. by means of a sealed base)

•Valve:

o with integrated filter

o with automatic cleaning

• Energy-efficient operation with max. 80 W/24 hours

• Suitable for cups up to 2 l

Additional accessories:

• Gerätespezifischer Router

• Power cable for 230 V supply, min. 3 m long

• Compressed air hose suitable for the structural situation

• Rotary mixer for manual use (suitable for the overall system and for the paints described here in the LV)

• Valve clamping station for paint mixer for uniform torque

• Table for rotary mixer/valve clamping station/preparatory work for mixing

• incl. initial equipment, cleaning products, etc. to start the system immediately

• Incl. documentation and maintenance and care instructions in German (min. as pdf file)

Structural situation on site:

• Max. space required for installation of the entire system: max. 2.25 x 0.9 m

• Installation in the heated paint mixing room

• LAN junction box at the installation site

• Schuko sockets 230 V at the installation site

• Grounding bar for equipotential bonding available

• Permanently installed compressed air connection with filter unit and quick coupling available at the installation site (permanently 6 bar)

• PC with Windows 10 operating system and Mozilla Firefox browser available at installation site

Additional services:

• incl. delivery, assembly, assembly and commissioning

• incl. training and instruction of an unlimited number of trainers of the client (min. 1 day)

SLR camera black with at least 24 MP APS-C CMOS sensor, image processor min. DIGIC 4+ or equivalent,

Recesses approx. 129 x 100 x 75 mm

LCD display at least 3.0 inches

plus black lens, focal length from 18 to 55mm kit, carrying strap, memory card at least 16 GB,

Battery, charger and power cord & matching

Tripod tripod up to 127cm, light, with 3-way head

The Chamber of Crafts Halle/Saale carries out the inter-company training (specialization: painter and vehicle painter), the same applies to the master craftsman preparation courses and is to be understood as the client in connection with this procedure.

This procurement is subject to strict requirements for public funding as well as the requirements of the BiBB (Federal Institute for Vocational Education and Training) and the reviewing HPI (Heinz Piest Institute for Craft Technology).

The following requirements for the hardware and software, for the techniques/processes and materials to be presented result from the requirements of the member companies of the HWK Halle/Saale for the ÜLU (inter-company apprentice instruction) as well as for the instruction plans specified by HPI for the field of painters and vehicle painters

These following requirements must be met.

Complete system consisting of the following hardware components:

• VR goggles

• Lackierpistole

• Transport housing with PC and touch screen for instructors

Minimum technical requirements:

VR goggles

• Incl. optical infrared tracking system

• min. 110° horizontal viewing angle

• min. 2,880 x 1,600 at 90 Hz refresh rate

• Automatic calibration

• Start/operational readiness without additional calibration

Lackierpistole

•Independently

• in use (handling) modeled on a "real" spray gun

•Settings:

o Lackdurchflussmenge

o Beam orientation (horizontal, vertical)

o Abzugshebel proportional

o Beam type infinitely adjustable (round/wide beam)

o Beam orientation adjustable (horizontal/vertical)

o Vibration to simulate the use of compressed air

Transportgehäuse

• Movable with 4 wheels for stable stance

• Wheels on the sliding side larger diameter than wheels on the other axle

• 2 wheels lockable

• Opening lid with integrated touchscreen (min. 17 ́ ́ Full HD resolution)

• Tracking sensors mounted on the housing, can be folded out without tools

• External dimensions: max. 1.30 x 0.70 x 0.70 m (H x W x D)

• Height in operation: max. 2.00 m

• no case system

• Tool-free assembly and disassembly, without hardware assembly

Instructor control element

• min. 17 ́ ́ touchscreen with min. Full HD resolution

• Permanently installed in the lid/with lid of the transport housing

PC

• CPU with x86 architecture, 6 physical cores, 12 threads; 3.2 GHz clock in current version cf. i7-8700 or better

• RAM 8 GB DDR4

• SSD 240 GB PCle

• GPU: GTX 1660 Ti o. vglb.

• Mounted in housing, must be protected against unauthorized access (e.g. access only by means of tools), not visible from the outside

• Connection option for external monitor (HDMI)

Simulated procedures/processes:

• Software/menu navigation in German language

• Menu navigation and setting of exercises via touch screen

• Selection of 2 perspectives for instructors on the touch screen:

o View of the trainee in the VR glasses

o Exterior view with zoom function, changeable in all axes

• HVLP and HVLP co-painting, in gravity cup, suction cup and boiler operation

• Airless spraying for the economic simulation of this process due to limited structural conditions

• Sandblasting to minimize additional costs in training (economical use of this process in the training of painters and vehicle painters - specialist level training)

• Powder coating as a representation of the application process and as a requirement of the supported companies from practice

• Simulation of material viscosity of low-friction to high-viscosity materials

• Creation of paint profiles according to the manufacturer's specifications, with the following parameters:

o Material viscosity (units: Ford3, Ford4, Centistroke, Poise)

the Festkörperanteil

o Flash-off time between sprays

o Number of sprays

the Schichtstärken

o Permissible nozzle size

the Pistolenabstand

o selectable in RGB color space

o Opacity and

o Shine

• Adjustment of the following material properties of paint profiles:

o Transparency

Glanzgrad

o Shade

• Simulation of at least 3 layers of paint building on top of each other with up to at least 5 sprays per layer

• Simulation of painting defects, min.

the Trockenspray

o Orange peel skin

o Runners

the Kantenflucht

the Aufschwemmung

• Simulation of powder coating, min.

o Burn-in of the material

the Fischauge

the Ausgasungen

o Hangs

• Simulation of sand/abrasive blasting, min.

o 10 different components

o Abrasive sodium carbonate, garnet sand, blasting sand

o Damage to the component

o Accessories such as hose package in weight, dimensions, material realistically a commercially available accessory

• Adaptation of spray jet, gun pulse, material application to simulated process

• Instructor must be able to create and manage paints without separate, external help

Analysefunktion:

• Schichtstärkenanalyse

o Display by false colors on component

o must be able to fade in/out during the painting process

o must be able to fade in/out in the replay for each spray cycle

o for all surfaces of the component

•Hints:

o must be visible by instructors during the exercises/training

o Instructions selected by the instructor must only be visible on the instructor's display

o General to distance, speed, angle horizontal & vertical

• Pistolenführung:

o By means of 3-D lines, the course must be displayed in virtual space

o Distance from the component to the nozzle must be displayed three-dimensionally

o Detailed representation of the gun movement to evaluate the gun guidance beyond the component

o View must be rotatable in order to be able to evaluate the pistol guidance from all sides

Setting options for training:

• Setting point deductions for errors

• Analysis function of consumption to represent economic influencing components

• Weighting technique/result

• must be possible without the use of VR glasses

Perspective:

• During painting/training, it must be possible to select the view of the painter (first-person perspective, view through VR glasses) and a freely definable external view

• Incl. zoom function, PAN in the plane

• Must be able to be displayed on an external monitor

Devices

• Components must be able to be painted on all sides in a single operation

• These components are a basic requirement of the HPI curriculum (see introduction)

• min. 20 general metal components (min. standing plates, cubes, pipes, grids)

• min. 5 automotive parts (min. 1 x car complete)

• min. 20 components for painters and varnishers (min. 4 x complete rooms with ceiling elements, extensions and door recesses)

• min. 10 wooden components for carpenters/joiners (min. chair, shelf, table, door, window)

• min. 10 components for powder coating (min. aluminum rim, perforated plate, grille)

Virtual Work Environments

• Lackierkabine

•Garage

• Malerkabinen

•Warehouse

• Painting line with min. 3 belt speeds

• Futuristic environment

Inclusive:

• Professional installation, installation and commissioning with training in the client's workshops min. 2 days in German

• 5-year warranty, support in German and updates with the following minimum performances:

o General technical support and advice by phone or e-mail

o Training and guidance for simple repairs by employees of the client

o On-site replacement of defective computers, defective VR glasses, defective touchscreen monitors, defective spray guns or tracking system

Entry-level thermal imaging camera to display the temperature distribution,

-General: suitable for detecting thermal bridges, must be able to be used outdoors, at least splash-proof

- One-handed operation with grab handle (firmly integrated on/in the camera body)

- Display on the back of the camera body, must be visible at all times during use and without further operation

- Color palettes min. 8 standard and min. 8 palettes with high contrast

suitable for operating situations with low as well as with large temperature differences, must be selectable on the device and in the software

color palettes for screen display as well as for pictorial printouts (e.g. reports) must be available, including color alarms

- Infrared temperature measurement: temperature range -20 degrees and + 300 degrees,

- Measurement function: automatic correction of emissivity and reflected temperature, possibility to increase accuracy by adjusting the emissivity of the object to be measured, thermal image: uncooled pyroelectric ceramic, resolution IR sensor 32x31 pixels,

- Power supply 3.7 V Li-Ion battery with associated charging cable, charger and bag

- Incl. battery indicator/charge level indicator

- internal memory incl. additional external storage medium (e.g. SD card)

- Operating time: min. 4 hours continuous operation min. 8 hours normal operation, automatic switch-off in 10 min.

Digital viewfinder so that the target is clearly visible on the display, even if the laser point can no longer be seen with the naked eye

Dustproof and jet-proof - IP65

360° inclination sensor for inclination measurements and a variety of indirect measurements

Error-free transmission of measurement results to smartphones and tablets - Bluetooth technology

Creation and dimensioning of floor plans and sketches

Number of device parts max. 1

Maßeinheitensystem Metric

Measuring accuracy +/- 1.0 mm

Color of the laser beam: Red

Scope of delivery handheld laser meter

Batteries included

Weight approx. 160 grams

Product Dimensions: approx. 14.3 x 5.8 x 2.9 cm